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9 Functional principle Description 1 In automatic mode one or two edge sensors connected to the controller scan the actual position of the web of material and transmit this information to the position controller. The position controller compares the actual position measured against the required set position. If there is a difference between the two values then the controller transmits a correction signal to the actuator of the guiding device. The actuator moves the guiding device (rotating frame guide or swivel roll guide) until the web of material is in its set position again Connectable components The picture shows the components that can be connected to the controller. Controller with removed control panel Controller ekr V DC EMS 5, EMS 10, EMS 16 IR 2001 IR 2002 IR 2005 Analogue edge sensors Actuator without position feedback OMG 4, OMG 8 Servo-center transducer US 2003 US 2007 US 2008 US 2009 OK signal Actuator with position feedback EMS 17, EMS 21, EMS 22 Remote control, keyboard lock EFE 1 optional EFE 1000 Electronic remote precision adjustment ekr 500 web guiding controller EDV No.: MD Chapter: 1 with removable control panel Date: Page: 5/86
18 8 Technical Data 2 Servo-center transducer OMG 8 (terminal strip X10) Signal input: according to Namur specification Power supply: according to Namur specification Connection: internal on cage clamp Digital inputs (terminal strip X14) Remote control, remote precision adjustment EFE 1000: 8 V (High) (terminal 74 81) Controller interlock: 8 V (High) Switched via the hardware, i.e. not via the processor or the software. Galvanic isolation: none! Connection: internal on cage clamp Ouput motor output stage (terminal strip X7) Voltage: 24 V DC (reduces the actuator s maximum actuating force if a lower supply voltage is used) Power consumption: max. 1.2 A (peak current 4 A) Protection: Automatic electric switching off after approx. 400 ms if overcurrent occurs with motor current in one direction (no polarity change): > 1.9 A (EMS 21, EMS 22) > 1.1 A (EMS 10, EMS 16, EMS 17) > 0.4 A (EMS 5) Connection: internal on cage clamp Output fault relay (terminal strip X10) Voltage: Power consumption: Connection: max. +24 V AC/DC max. 1 A internal on cage clamp ekr 500 web guiding controller EDV No.: MD Chapter: 2 with removable control panel Date: Page: 14/86
38 13 Installation Terminal assignment Terminal overview Plug (connecting plate) Terminal strip (processor board) Function Remarks X1 X1 Signal input sensor 1 Guiding mode X2 X2 Signal input sensor 2 Guiding mode X3 X3 Signal input servo-center transducer (position feedback EMS 17/21/22) Operating mode Signal input electronic remote precision adjustment EFE 1 Operating mode X70 X6 X6 Power supply 24 V DC X7 X7 Actuator X100 X8 X8 Connection control panel X10 X Enable controller, Servo-center transducer OMG 8, Relay contact X14 X Digital inputs Remote control, electronic remote precision adjustment EFE 1000 X40 X40 Programming interface Programming in the factory X41 X41 RS232 interface Program update ekr 500 web guiding controller EDV No.: MD Chapter: 5 with removable control panel Date: Page: 34/86
41 13 Installation Terminal strip X10; Enable controller / Servo-center transducer OMG 8 (Namur) / Relay contact Terminal X10 Function Wire colour Remarks 51 OMG 8 (Namur A) brown/black 52 OMG 8 (Namur B) blue 53 GND GND for enable actuator V 55 Enable actuator (controller interlock) 56 Relay closed contact 57 Relay change-over contact 58 Relay contact that opens white (only EFE 1000) Output +24 V for enable actuator Input enable actuator. Link to terminal 54 if not used. The open contact is normally closed when working correctly Terminal strip X14; Digital inputs, electronic remote precision adjustment EFE 1000 Terminal X14 Function Wire colour EFE GND brown 73 GND 74 Input 0 75 Input 1 76 Input 2 77 Input 3 78 Input 4 79 Input 5 yellow* 80 Input 6 pink* Remarks GND for inputs See truth table (chapter 8) 81 Input 7 Link to terminal 82 to activate the keyboard lock V Link to terminal 57 (X10) V green Output +24 V Max. 200 ma * The lines on terminals 79 and 80 must be swapped over to change the EFE 1000 working direction. ekr 500 web guiding controller EDV No.: MD Chapter: 5 with removable control panel Date: Page: 37/86
58 Start-up electronic remote precision adjustment (option) Start-up 6 If an optional electronic remote precision adjustment EFE 1 or EFE 1000 is connected to the controller, then the assignment of the sense of rotation of the potentiometer (EFE 1) or of the arrow keys (EFE 1000) to the actuating direction of the actuator must be checked during start-up. 1. Press key Automatic. The controller changes to automatic mode. The LED of the key lights. 2. Adjust the web set point as follows: EFE 1: Potentiometer Turn the potentiometer clockwise (in arrow direction). EFE 1000: Arrow key right Press arrow key right. Monitor the display on the control panel! Guiding setpoint Turning the potentiometer clockwise (EFE 1) or pressing the right arrow key (EFE 1000) will move the guiding setpoint indicator to the right (the displayed number value increases). If the indicator moves in the opposite direction (the displayed number value becomes smaller) you will have to change the connector cables for the remote precision adjustment on terminals 45 and 47 in terminal strip X3 (EFE 1) or on terminals 79 and 80 in terminal strip X14 (EFE 1000) (see chapters or ). ekr 500 web guiding controller EDV No.: MD Chapter: 6 with removable control panel Date: Page: 54/86
77 Electronic remote precision adjustment (option) Operation 7 Depending on the conditions surrounding the machine or the production demands, it may be necessary to adjust the web position far from the guiding device. The optional electronic remote precision adjustments EFE 1 (analogue) and EFE 1000 (digital) allow the correction of the web position from any place on the machine. If the optional electronic remote precision adjustment EFE 1 is connected to the controller, then the shifting of the guiding setpoint is carried out exclusively via the potentiometer on the EFE 1. In automatic mode the arrow keys on the control panel are then out of function! Pressing an arrow key on the control panel, causes the message EFE to be displayed on the bottom edge of the display. 1. Press key Automatic. The controller changes to automatic mode. The LED of the key lights. 2. Adjust the guiding setpoint as follows: EFE 1: Potentiometer Set up the required guiding setpoint by turning the potentiometer. The set value of the guiding setpoint is briefly portrayed in reverse highlighting on the control panel display after each modification. EFE 1000: Set up the required guiding setpoint using the two arrow keys. Arrow keys The current web guiding setpoint setting will be displayed in the basic operation display (see chapter 7.1.1). ekr 500 web guiding controller EDV No.: MD Chapter: 7 with removable control panel Date: Page: 73/86 2ff7e9595c
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